Solution Description
Hot Sale Substantial Precision 160mm Sequence Planetary Gearbox for Servo Motor
Solution Description
The higher-precision planetary gearbox adopts spur equipment style, and is employed in numerous handle transmission fields with servo motors, such as precision device equipment, laser reducing gear, battery processing gear, and so on. It has the positive aspects of big torsional rigidity and large output torque. The backlash of the ZDE series is less than 8 arc.min and the reduction ratio covers 3~512K.
The Product Advantages of Planetary Gearbox:
one.Versatile structure style, in line with numerous working situations.
two.Ring gear processing technology: Using inner equipment slotting machine and hobbing machine the precision of ring equipment after processing can reach GB7.
3.Hardened gear secondary scraping technology: secondary higher-velocity dry cutting of equipment eradicates gear deformation caused by warmth treatment. Gear accuracy can attain GB6.
4.Reliable backlash testing.
How to Read:
160ZDE 20 ( ) (S) -750 T1
a b c d e f g
| a | Frame Measurement | 160= 160mm |
| b | Series code:ZDE | Roud mounting flange series |
| c | Reduction Ratio | Solitary Stage: 3,4,5,8,10 Two Levels: 9,12,15,sixteen,twenty,25,32,40,64 Three Phases: 60,eighty,a hundred,a hundred and twenty,one hundred sixty,two hundred,256,320,512. |
| d | Backlash | Solitary Phase: twelve arc.min Two Stages: 15 arc.min 3rd Phases: 18 arc.min |
| e | Input shaft sort | S: 0ver locking (Omission) (Regardless whether or not the motor with kevwav can use it.) S1: Locking with locking ring (Regardless no matter whether the motor with keyway can use it.) S2: Locking with keyway (Input shaft with important) K: With keyway A: Other sorts (Make sure you contact with us) |
| f | Applicable servo motor energy (W),Please get in touch with us for certain power | |
| g | Please get in touch with us for the mouting type of the flange | |
Spesifications
| Solution Variety | Device | Number Of Stage | Reduction Ratio | 160ZDE |
| Rated Output Torque | N.M | 1 | three | 400 |
| four | 450 | |||
| 5 | 450 | |||
| eight | 400 | |||
| 10 | 305 | |||
| 2 | 9 | / | ||
| 12 | seven hundred | |||
| 15 | seven hundred | |||
| 16 | 800 | |||
| twenty | 800 | |||
| 25 | seven-hundred | |||
| 32 | 800 | |||
| 40 | 700 | |||
| sixty four | four hundred | |||
| Max radial torque | N | / | / | 6000 |
| Max Axial torque | / | / | 3000 | |
| Full Load Performance | % | one | / | ninety six |
| 2 | / | ninety four | ||
| 3 | / | ninety | ||
| Backlash | arc.min | one | / | <8 |
| two | / | <12 |
Demensions(Device: mm):
| Item kind | No. of stage | LI | L3 | L4 | L5 | L6 | L7 | L8 | D4 | D5 | D6 | D7 | D8 |
| 160ZDE | 1 | 291 | 104 | 87 | 80 | 70 | 5 | 5 | Φ40H7 | Φ55 | Φ130H7 | Φ160 | Φ145 |
| two | 340.five | 153.5 | |||||||||||
| 1,two | B1 | H1 | G2 | G3 | L2 | L9 | L10 | D1 | D2 | D3 | G1 | Q3 | |
| 12 | forty three | M12X20 | M12X25 | 99 | 79 | ten | Φ200 | Φ114.3G7 | ≤Φ35G7 | M12X25 | a hundred seventy five |
Detailed Photographs
Mechanism
Good quality Management
Top quality:Insist on Enhancement,Attempt for CZPT With the advancement of gear producing indurstry,buyer never satirsfy with the present good quality of our merchandise,on the contrary,wcreate the worth of quality.
High quality plan:to increase the overall degree in the discipline of energy transmission
Good quality Check out:Ongoing Enhancement , pursuit of excellence
High quality Philosophy:Top quality creates worth
three. Incoming Good quality Handle
To create the AQL suitable amount of incoming content control, to give the materials for the whole inspection, sampling, immunity. On the acceptance of certified merchandise to warehousing, substandard items to take return, check, rework, rework inspection dependable for tracking poor, to keep track of the supplier to just take corrective actions to avert recurrence.
4. Procedure Quality Handle
The manufacturing website of the 1st evaluation, inspection and final inspection, sampling in accordance to the specifications of some tasks, judging the high quality change craze identified irregular phenomenon of production, and supervise the manufacturing office to enhance, get rid of the abnormal phenomenon or condition
5. FQC(Last QC)
Right after the manufacturing division will comprehensive the solution, stand in the customer's position on the concluded merchandise good quality verification, in order to guarantee the good quality of customer expectations and needs.
6. OQC(Outgoing QC)
Right after the merchandise sample inspection to figure out the competent, allowing storage, but when the completed merchandise from the warehouse before the formal shipping and delivery of the items, there is a check, this is referred to as the cargo inspection.Verify articles:In the warehouse storage and transfer status to affirm, although confirming the shipping of the product is a item inspection to establish the competent
Certifications
packaging
FAQ
one. How to select a gearbox which fulfills our requirement?
You can refer to our catalogue to select the gearbox or we can help to decide on when you provide
the complex details of necessary output torque, output speed and motor parameter and many others.
2. What information shall we give ahead of putting a purchase order?
a) Sort of the gearbox, ratio, enter and output type, input flange, mounting situation, and motor informationetc.
b) Housing colour.
c) Acquire quantity.
d) Other special needs.
3. What industries are your gearboxes being utilized?
Our gearboxes are widely employed in the locations of textile, foods processing, beverage, chemical business,
escalator,computerized storage tools, metallurgy, tabacco, environmental security, logistics and and so on.
4. Doyou sell motors?
We have secure motor suppliers who have been coperating with us for a extended-time. They can offer motors
with substantial high quality.
|
US $50-3,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Planetary |
| Gear Shape: | Spur |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| a | Frame Size | 160= 160mm |
| b | Series code:ZDE | Roud mounting flange series |
| c | Reduction Ratio | Single Stage: 3,4,5,8,10; Two Stages: 9,12,15,16,20,25,32,40,64; Three Stages: 60,80,100,120,160,200,256,320,512. |
| d | Backlash | Single Stage: 12 arc.min; Two Stages: 15 arc.min; Third Stages: 18 arc.min |
| e | Input shaft type | S: 0ver locking (Omission) (Regardless whether the motor with kevwav can use it.); S1: Locking with locking ring (Regardless whether the motor with keyway can use it.); S2: Locking with keyway (Input shaft with key); K: With keyway; A: Other types (Please contact with us) |
| f | Applicable servo motor power (W),Please contact us for specific power | |
| g | Please contact us for the mouting type of the flange | |
###
| Product Type | Unit | Number Of Stage | Reduction Ratio | 160ZDE |
| Rated Output Torque | N.M | 1 | 3 | 400 |
| 4 | 450 | |||
| 5 | 450 | |||
| 8 | 400 | |||
| 10 | 305 | |||
| 2 | 9 | / | ||
| 12 | 700 | |||
| 15 | 700 | |||
| 16 | 800 | |||
| 20 | 800 | |||
| 25 | 700 | |||
| 32 | 800 | |||
| 40 | 700 | |||
| 64 | 400 | |||
| Max radial torque | N | / | / | 6000 |
| Max Axial torque | / | / | 3000 | |
| Full Load Efficiency | % | 1 | / | 96 |
| 2 | / | 94 | ||
| 3 | / | 90 | ||
| Backlash | arc.min | 1 | / | <8 |
| 2 | / | <12 |
###
| Product type | No. of stage | LI | L3 | L4 | L5 | L6 | L7 | L8 | D4 | D5 | D6 | D7 | D8 |
| 160ZDE | 1 | 291 | 104 | 87 | 80 | 70 | 5 | 5 | Φ40H7 | Φ55 | Φ130H7 | Φ160 | Φ145 |
| 2 | 340.5 | 153.5 | |||||||||||
| 1,2 | B1 | H1 | G2 | G3 | L2 | L9 | L10 | D1 | D2 | D3 | G1 | Q3 | |
| 12 | 43 | M12X20 | M12X25 | 99 | 79 | 10 | Φ200 | Φ114.3G7 | ≤Φ35G7 | M12X25 | 175 |
|
US $50-3,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Planetary |
| Gear Shape: | Spur |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| a | Frame Size | 160= 160mm |
| b | Series code:ZDE | Roud mounting flange series |
| c | Reduction Ratio | Single Stage: 3,4,5,8,10; Two Stages: 9,12,15,16,20,25,32,40,64; Three Stages: 60,80,100,120,160,200,256,320,512. |
| d | Backlash | Single Stage: 12 arc.min; Two Stages: 15 arc.min; Third Stages: 18 arc.min |
| e | Input shaft type | S: 0ver locking (Omission) (Regardless whether the motor with kevwav can use it.); S1: Locking with locking ring (Regardless whether the motor with keyway can use it.); S2: Locking with keyway (Input shaft with key); K: With keyway; A: Other types (Please contact with us) |
| f | Applicable servo motor power (W),Please contact us for specific power | |
| g | Please contact us for the mouting type of the flange | |
###
| Product Type | Unit | Number Of Stage | Reduction Ratio | 160ZDE |
| Rated Output Torque | N.M | 1 | 3 | 400 |
| 4 | 450 | |||
| 5 | 450 | |||
| 8 | 400 | |||
| 10 | 305 | |||
| 2 | 9 | / | ||
| 12 | 700 | |||
| 15 | 700 | |||
| 16 | 800 | |||
| 20 | 800 | |||
| 25 | 700 | |||
| 32 | 800 | |||
| 40 | 700 | |||
| 64 | 400 | |||
| Max radial torque | N | / | / | 6000 |
| Max Axial torque | / | / | 3000 | |
| Full Load Efficiency | % | 1 | / | 96 |
| 2 | / | 94 | ||
| 3 | / | 90 | ||
| Backlash | arc.min | 1 | / | <8 |
| 2 | / | <12 |
###
| Product type | No. of stage | LI | L3 | L4 | L5 | L6 | L7 | L8 | D4 | D5 | D6 | D7 | D8 |
| 160ZDE | 1 | 291 | 104 | 87 | 80 | 70 | 5 | 5 | Φ40H7 | Φ55 | Φ130H7 | Φ160 | Φ145 |
| 2 | 340.5 | 153.5 | |||||||||||
| 1,2 | B1 | H1 | G2 | G3 | L2 | L9 | L10 | D1 | D2 | D3 | G1 | Q3 | |
| 12 | 43 | M12X20 | M12X25 | 99 | 79 | 10 | Φ200 | Φ114.3G7 | ≤Φ35G7 | M12X25 | 175 |
Planetary Gearbox Advantages and Disadvantages
A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
Suitable for counterclockwise and clockwise rotation
If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.
Has less inertia
The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum's minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
Offers greater reliability
The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.
Has higher operating speeds
When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has drawbacks
The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.
editor by czh 2023-01-19