Product Description
Description:
Product Name : 36mm Speed reducer, planetary geared motor
Gearbox Type: Planetary gears
Material: Powder metallurgy Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1... customised
Gearbox diameter : 6mm , 8mm,10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ......
3V , 12V ,24V available .
Torque: 20 - 50 Nm, 10 - 20 Nm, 5 - 10 Nm,1 - 5 Nm, 0.5 - 1 Nm, 0.2 - 0.5 Nm, 0 - 0.1 Nm, 0.1 - 0.2 Nm
D Shaft :4mm stainless steel output shaft
Color : Black & silver
RPM : 10, 20 , 30 , 40 , 50 ,60
We are a factory specialized in metal gearbox through powder metallurgy process & metal injection molding MIM process and dc motor .We services with ODM/OEM gear motor design and development , an expecienced gearmotors manufacturer.
A planetary (or epicyclical) gearbox uses epicyclical gears for speed reduction. It is composed of 1 or more toothed wheels turning around a rotating shaft. Each rotates on its own axis as well as revolving around the central shaft. This provides great reduction capability in a small space, making them common in automatic transmissions.These mechanisms are used wherever efficiency and high reduction ratios are needed in a small space. Examples are automatic transmissions and many industrial applications using electric gear motors.
planetary gears also refer as epicyclic gearing consisting 3 elements sun gear, planet gear and ring gear. Sun gear is located at the center that transmits torque to planet gears orbiting around the sun gear. Both systems are located inside the ring gear. In the toothed formation sun and planet gears are externally mesh and ring gear internally meshes.
Planetary gear is found in many variation and arrangements to meet a broad range of speed-ratio in the deign requirements. Planetary gear system is use in varies applications such as, clocks, lunar calendar, car mirror, toys, gearhead motor, turbine engine and many more.
Planetary Gearbox advantages:
- Coaxial arrangement of input shaft and output shaft
- Load distribution to several planetary gears
- High efficiency due to low rolling power
- Almost unlimited transmission ratio options due to combination of several planet stages
- Suitable as planetary switching gear due to fixing this or that part of the gearbox
- Possibility of use as overriding gearbox
- Favorable volume output
- Suitability for a wide range of application
Application :
- Medical and Health Industry
- Electronics and Telecommunication Industry
- Robotics Industry
- Automation Industry
- CNC, Machine, and Tool Manufacturing Industries
- Automobile, Textile, Printing, Food, and Metallurgical Industries
Gear motors for Household application :electric shaver, tooth brush, kitchen appliances, hair clipper, sewing machines, massager, vibrator, hair dryer, rubdown machine, corn popper, scissor hair machine, vacuum cleaner, garden tool, sanitary ware, window curtain, coffee machine, whisk, intelligent closestool, Sweeping robot and etc.
For Automotive products :conditioning damper actuator, door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB,Car tail gate electric putter,power liftgate etc.
For Office automation equipment:OA equipment, scanners, printers, multifunction machines copy machines, fax, FAX paper cutter, computer peripheral, bank machine, Video conference etc.
For Toys and models:radio control model, automatic cruise control, ride-on toy etc.
Geared motors for automatic device .
Custom 36mm small geared motors , planet gearhead , metal gearbox , module gear motor system
Workshop
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Automotive Curtain |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical - Cylindrical Gear |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes
Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:
Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.
High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot's motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.
Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot's movements.
Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot's versatility in performing tasks of varying complexities.
High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot's movements are smooth and consistent while optimizing energy consumption.
Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot's joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.
Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox's performance is harmoniously aligned with the overall robotic system.
Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.
Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.
Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.
In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.
Enhancing Wind Turbine System Performance with Planetary Gearboxes
Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here's how they contribute:
1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.
2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.
3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.
4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.
5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.
6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes' low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.
7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.
8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.
Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.
Common Applications and Industries of Planetary Gearboxes
Planetary gearboxes are widely utilized across various industries and applications due to their unique design and performance characteristics. Some common applications and industries where planetary gearboxes are commonly used include:
- Automotive Industry: Planetary gearboxes are found in automatic transmissions, hybrid vehicle systems, and powertrains. They provide efficient torque conversion and variable gear ratios.
- Robotics: Planetary gearboxes are used in robotic joints and manipulators, providing compact and high-torque solutions for precise movement.
- Industrial Machinery: They are employed in conveyors, cranes, pumps, mixers, and various heavy-duty machinery where high torque and compact design are essential.
- Aerospace: Aerospace applications include aircraft actuation systems, landing gear mechanisms, and satellite deployment mechanisms.
- Material Handling: Planetary gearboxes are used in equipment like forklifts and pallet jacks to provide controlled movement and high lifting capabilities.
- Renewable Energy: Wind turbines use planetary gearboxes to convert low-speed, high-torque rotational motion of the blades into higher-speed rotational motion for power generation.
- Medical Devices: Planetary gearboxes find applications in medical imaging equipment, prosthetics, and surgical robots for precise and controlled motion.
- Mining and Construction: Planetary gearboxes are used in heavy equipment like excavators, loaders, and bulldozers to handle heavy loads and provide controlled movement.
- Marine Industry: They are employed in marine propulsion systems, winches, and steering mechanisms, benefiting from their compact design and high torque capabilities.
The versatility of planetary gearboxes makes them suitable for applications that require compact size, high torque density, and efficient power transmission. Their ability to handle varying torque loads, offer high gear ratios, and maintain consistent performance has led to their widespread adoption across numerous industries.
editor by CX 2024-05-16